Lock Issues

Composite Door Lock Stiff

A stiff composite door lock is an early warning sign - catch it now and you avoid a £250 gearbox replacement later.

Written by Cornwall Composite DoorsReviewed by Cornwall Composite Doors installersLast updated July 20262 minute read

Overview

A lock that feels stiff, gritty or needs two hands to turn is telling you something is wrong. Ignoring it almost always ends in a snapped key or a seized gearbox. The fix is usually a proper clean, lubrication and a hinge adjustment.

Symptoms

  • Key needs firm pressure to turn.
  • Handle needs a shove upwards to engage the hooks.
  • Locking is fine open but stiff when closed.
  • Cold mornings are noticeably worse.

Common causes

  • Cylinder is dry or contaminated with dust and old oil.
  • Door has dropped slightly, so hooks are dragging.
  • Gearbox internals wearing - grease has dried out.
  • Frame has moved (common on new-build settlement).

When to call a professional

  • Lubricant hasn't fixed it after 24 hours.
  • You can hear grinding inside the door edge.
  • The key has started to bend or you've had to use pliers.

Prevention

  • Lubricate the cylinder twice a year with a graphite or PTFE lock spray - never WD-40 or oil.
  • Grease the hooks and rollers on the door edge every 6 months.
  • Always lift the handle to engage the multi-point locks before turning the key - this takes load off the gearbox.
  • Never force a stiff key - book a service call before the mechanism snaps.

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